LQFQ-1020 Automatic Single Card Slitting & Collating Machine

• Warranty: 1 Year
• Transport Package: Wooden Case
• Specification: 3200x1400x1400 mm
• Trademark: UPG
• Origin: China
• Model NO.: LQFQ-1020
• Production Capacity: 3000 Pairs/ Hour

Product Description

Description

This machine can slit whole sheets into specified specification, then piling up and punching them, ensure the front and back print sequence is unchanged. It's used for auto processing of playing cards or other cards, and instead of manual operation with high efficiency, so it is an ideal equipment for slitting in cards' industries.

1. Slitting & collating system
   1. 1. This machine can process single or double playing cards with wide rang of format, and the blades can be easily adjusted.
      2. The waste edge is only 6mm in width.
      3. Adopt separated conveyor and multi-collating sites, ensures high efficiency.
      4. Using special slitting structure with point-connection way, so that the slitting precision can be achieved ±0.2mm
      5. The playing cards are transferred by up and down O-belts, and servo system control collating to ensure the playing cards is not disordered between every deck and every card.
      6. The feeding motor is form CPG of Taiwan. The universal joint is imported from Japan. The belt, bearing, chain and other key parts are supplied by the domestic famous brand.
      7. The electric components are supplied by the world leading manufacturers, including IDEC and OMRON of Japan, DELTA of Taiwan, SHINALDE of German, which ensures the machine runs safely with high speed.

 

1. Punching system
   1. Controlled by PLC system, which ensures auto die-cutting of single or double playing cards.
   2. Double-sides jogger ensures the high precision which make the waste edge is only within 0.75mm.
   3. Adopt SIMENS brand oil pump and all of hydraulic components are supplied by the domestic famous brand Huade.
   4. All pneumatic components are supplies by SMC of Japan, which ensure the machine runs stably, reliably as well as safely with high speed.
   5. The waste edge can be take away centered, to keep clear sites.

 

Specification:

Max. Sheet size	1000×730mm
Min. Sheet size	470×360mm
Slitting size	88.5*58.5mm
Max. slitting size	91*66mm
Min. slitting size	88*53mm
Max. speed	1500sheet/hour
Total power	13.5 kw
Main pile motor	0.75KW
Compressor	3KW
Main motor	5.5KW
Servo motor	0.4×2=0.8KW
Air pump	4KW
Oil pump motor	4.4KW
Sheet thickness	200~450 g/m^2
Dimension(LxWxH)	4460×4280×2000mm
Net weight	8.1T

Mechanical structure 
The automatic card slitter is divided into four parts according to the structure: the paper feeding part, the main machine part, the paper receiving part, and the automatic corner cleaning (the automatic corner cleaning is used by the Angle cutting machine and the automatic slitter machine online).
1.To the paper
The main function of the paper feeder is to transmit a whole sheet of paper continuously to the main machine.
It mainly includes:
1). Feida
Feta is an important part of the paper feeder, the role is to separate the top sheet of paper from the rest of the paper, forward      delivery.
2). Dual controller
Function of double-sheet controller: When Feida transmits two or more sheets of paper forward at a time, the detection wheel    rotates, the proximity switch cannot detect the wheel, the electric bell rings the alarm, and the equipment stops running.The man-machine interface displays double sheets.(Note: the bearing is in contact with the pattern roller, and the distance between the test wheel and the bearing should be greater than the thickness of one sheet of paper and less than two sheets of thickness)
3). The wheel
Two point wheel pressure is adjusted to the same, and the position of the paper to be symmetric.Point wheel lift, pressing time can be achieved by adjusting the point wheel CAM.
4). The flap
When the paper feed nozzle suction paper began to forward delivery, the plate began to tilt forward, the paper is sent to the pattern roller, the plate back, stand up.
5). Inclined roll steel ball
Their function is to carry the paper forward and keep the paper close to the rules
6). Hold the paper steel sheet
Press the uneven paper flat, so that the paper smoothly into the rubber roller.
7). The rules
In the ideal state, the paper is rectangular, the drawing edge before and after the same size, the two ends of the rule from the paper arm is the same distance, that is, the rule and the paper feeding roller into 90 degrees.

2.Host department
The main function of the host department: cut the paper for the first time and remove two waste edges.
1). Paper glue roller
Send paper tape roller cut into a groove, is to fully expand the uneven paper, flat, and do not wrinkle. When adjusting the paper delivery roller, pay attention to the same pressure at both ends, and relatively light. When the pressure is inconsistent, the paper will swing the edge to the heavier pressure side. At this time, just adjust the screw on the slider at both ends of the rubber roller, and the right-handed pressure of the screw will reduce the left-handed pressure and increase.
2). Cut the knife
A split knife is divided into two kinds, namely, flower knife and light knife.
3). The adjustment method of the rubber roller is consistent with the tape roller.

3.Receive paper
The main function is to double divide the paper and cut through the open tape roll and the round tape to collect the sheet poker neatly into the box.
1). The function of the inclined roller is the same as the inclined roller of the paper feeder, and the paper gradually adheres to the rules.
2). The paper glue roller is made into a groove, the paper can be flattened, and the paper is transported forward, the pressure at both ends of the glue roller is consistent, and slightly light, hexhexagonal screw at both ends, the right hand pressure reduces the left hand pressure increase.
3). Rules should be parallel to the wall board, that is, the rules and the paper glue roll into a right Angle.
4). Split knife: Here all the split knife are light knife, and the adjustment method and precautions are the same as those of the main engine part.
5). Pull open the rubber roller: the adjacent two poker through the two rubber roller speed difference, the pressure at both ends of the rubber roller is consistent, and heavy, if there is no pull open phenomenon: The first reason is due to the rubber roller pressure, both ends of the hand wheel right can .The second reason knife cut too shallow The third reason individual knife is broken.
6). Collection: Send playing cards to the box through the control of round belt, cylinder and servo motor.
4.Automatic clearing Angle
1). Push the card cylinder to push the card from the card box to the slot box.
2). After the cylinder pushes the card into place, the hydraulic cylinder begins to work and press down.
3). The working stroke of the hydraulic cylinder is controlled and adjusted by the upper and lower limit two proximity switches
4). Paper cylinder: After the cards are pushed from the card box to the trough box, the paper cylinder will work and the cards will be aligned
5). When the hydraulic cylinder is pressed down, the up and down action cylinder will push the plate up, at the same time push the cylinder back, in place, push the plate down.
6). The tunnel size should be the same as the poker size.
7). The hydraulic pressure is adjusted to 8--9 kg/cm2

Machine configuration

Name	Quantity	Name	Quantity
Give the paper machine	A set	Main engine	A set
Collect low-end	A set	PVC pipe	Four root
The corner clearing machine is low-end	A set	Cricket wrench	1 The
Foot plate	Three	Flower knife	Three pieces
Bend guide rail	Two	connecting plate	One piece
Smoothing tool	Three pieces	Φ12 trachea	12 Meters
Ground foot pad	18	Type Z bracket	Four pieces
Φ6 Polyurethane circle	10 Meters	Instructions	A

 Standard attachments

Name	Quantity	Name	Quantity
Hold-all	One	The inner hexagonal wrench	A set
Active Spanner 300	1	Active Spanner 150	1
Phillips screwdriver	1	One-word screwdriver	1
Feeler	1	Round head hammer	1
Tongs	1	Oil gun	1
Art knife	1	Scissors	1
T-word wrench 3MM	1	T-word wrench 4MM	1
T-word wrench 6MM	1	An extended T-wrench 3MM	1
Extended T-shaped wrench is 4MM	1

Details of purchased parts

Name	Brand	Name	Brand
Reduced motor	Sheng state	Filter	SMC
Servo motor	Yaskawa	Compression release valve	SMC
Low noise fan	Yu tao	Electromagnetic valve	SMC / Ward Hydraulic Water Supply
Air pump	Zhenjiang Tongyou	Air cylinder	SMC
vane pump	Tractor	Overflow valve	Walt hydraulic
Stabilized voltage supply	OMRON	Contactor	Schneider
Actuator	YASKAWA	PCU	OMRON
Push-button	Schneider	Plectric relay	And spring
Human-computer interface	DELTA	Proximity switch	OMRON
Fibre-optical	OMRON	Gap switch	OMRON
Vacuum gauge	Brady	Circuit breaker	LS
Frequency conversion governor	DELTA	Thermal relay	Schneider

Technical characteristics
The equipment is suitable for poker (card) post-press processing of special equipment, belongs to the domestic blank products, for playing card (card) post-press processing provides a new process.
Can be processed single and double card, and suitable for multiple typesetting form, namely: 545545 (single) 808720 (108 double) 876662 (110 double) 986603 (double), no knife, only simple adjustment.
To the paper head high-speed operation is smooth, the upper and lower layered paper transmission is smooth, to ensure that the machine 1500 times / hour, that is, 3000 pairs / hour.
The split and cutting part adopts a special pressure wheel spoke structure, and the continuous point split and cutting accuracy reaches ± 0.2mm.
The servo system controls the push plate, and the pneumatic system controls the unique plate receiving structure to ensure that the order between each deck is not disorderly or lost.
All the purchased parts are selected from well-known brands at home and abroad, to ensure the high performance and long life of the whole machine.
PLC centralized control, man-machine interface to achieve man-machine communication, the whole machine has high degree of automation.
Production waste centralized collection, clean working environment.

Schematic diagram of equipment