Electronic Knife Hybrid Folding Machine for Booklets

Product Description

Product Description

Functions & features

· Intelligent Control System: The electrical system utilizes imported components and control systems. A PLC (programmable logic controller) manages the operation, while a variable frequency drive regulates speed. The folding knives are driven by imported servo motors and drivers, ensuring high precision and simple maintenance. During operation, the machine monitors for double feeding and paper lams, Faults are displayed on the human-machine interface via an operator dialogue terminal, simplifying operation and accommodating various paper types within its operating range.

· Fault Detection and Protection: The paper feeding system has double-feed detection that automatically stops feeding when a double-feed is detected. If a paper jam occurs in the grid or at the folding knives, the fault detection system will automatically halt the machine.

· Stack Feeding: The stack feeder enables continuous sheet feeding, with automatic sheet separation by air blowing, improving production efficiency.

· Threaded Folding Rollers: The folding rollers use imported polyamide adhesive strips combined with specially manufactured steel threaded rollers. This design offers durability comparable to imported rollers and increases the paper gripping area by 759% compared to traditional straight-thread rollers.

· On-Demand Lubrication: A centralized oil supply lubrication system is provided. It features: An alarm for low oil pressure. A timed and metered lubrication device that, during operation, delivers precise amounts of lubricating oi through dedicated lubrication channels to the necessary points.

Purpose

· The machine is engineered for folding single sheets of various types, including booklets, pamphlets, instruction manuals, and letters. It features a stack feeding system and employs a hybrid folding technique, using four buckle plates and three knives. When using the buckle plates, the machine can perform parallel, accordion, and roll folds. During hybrid folding, the machine executes vertical, mixed four-fold patterns, and the folded sheets are collected and stacked by the sheet collector. The machine is configured for 32-page regular or reverse folding.

Specification

Max. Folding Paper Size	780×1160 mm
Min. Sheet Size	1-buckle folding: 150×200 mm 1-buckle 1-knife folding: 200×300 mm 1-buckle 2-knife folding: 300×400 mm 1-buckle 3-knife folding: 390×540 mm
Foldable Paper Weight Range	40-200 g/m2
Max. Stacking Height	650 mm
First Grid Folding Range	55-645 mm
Buckle Quantity	4 sets
Vertical Folding Count	3 times
Folding Roller Speed Range	75-210 m/min
Max. Working Frequency of Folding Knife	350 stroke/min
Folding Speed	210×297 parallel one folding 27000 sheets/h 540×780 parallel one folding 12000 sheets/h
General Power: Three-phase Five Wire System	380 V; 50 Hz
Max. Machine Power	7.14 kw
Total Net Weight	3000 kg

Customization & Pricing Information

As part of our continuous efforts in innovation and product optimization, specifications and prices may be adjusted from time to time without prior notice.

Company Profile

Superior

A trading brand enterprise which is invested by industry and joint industry and trade.
ShangHai UPG International Industry & Trade Group Co., Ltd. is a professional trading company which is invested by UP Group's key branch enterprises together, the company has become the most active and influential brand in the printing and packaging machinery industry in China. 
 
We own high efficiency, high quality, stable and professional trade working team
In the long-term practice of trading, we foster and establish a multilingual, professional, high diathesis and qualification staff team, which form the biggest and most powerful trading enterprises in this industry. Among our working team, 97% obtain the associate degree and bachelor degree, 40% own intermediate level professional titles, master degree or above.
 
We adhere the philosophy that "over-value service, pioneering and pragmatic, and Win-win cooperation"
We start from innovation system, improve the institutional mechanism, gradually cultivating and forming a value pursuit, and enterprise culture which specialize in "Honest and trustworthy, Diligent and promising, Pursue excellence and efficiency, over-value service". We always ensure the quality of the products and service, establish long-term and stable relations of cooperation with domestic suppliers as well as our foreign customers for mutual benefits.

Superiority of abundant resource, matching into a line, high optionality
We centred on printing machinery manufacturing and have established long term strategic collaborations with more than 50 cost-effective, high quality and reputation brand enterprises and factories, which cover printing and packaging, food and pharmaceutical packaging , printing  consumables and rubber& plastic machinery, and form a multi-category, multispecies and multilevel integrated superiority and provide a convenient service channel for foreign customers.

Well planned, high input, extensive coverage exhibition publicity
The huge investment of more than 20 international professional exhibitions and more than one billion sales amount per year make our company known overseas and be of high reputation in domestic and abroad market.

Strengthen channel building, service to global customers, multiple trading strategic pattern 
Through several years' effort, we have exported products to more than 80 countries (not only Asia but also Europe, Africa, South America, North America and Oceania) and have established long term strategic collaborations with distributors and sales channels in more than 40 countries and regions, which play an important role for open foreign market and maintain service terminal clients.

Export Markets

UP Group's products have been exported to more than 80 countries.
In Southeast Asia, its products cover Thailand, Indonesia, Singapore, Malaysia, Brunei, the Philippines, Japan, Korea, Vietnam, Cambodia, India, Sri Lanka, Nepal, Dubai, Kuwait, Saudi, Syria, Lebanon, Maldives, Bahrain, Jordan, Sudan, Mongolia, Myanmar, Pakistan, Iran, Turkey and Bangladesh.
 
In European, its products cover Australia, New Zealand, Britain, France, Germany, Italy, Spain, Portugal, Georgians, Slovakia Finland, Poland, the Czech Republic, Russia, Ukraine, Belarus, Kazakhstan, Uzbekistan, Sweden, Bosnia, Herzegovina and Albania 
 
In Africa, its products cover South Africa, Kenya, Ethiopia, Egypt, Morocco, Algeria, Tunisia, Madagascar, Mauritius, Nigeria, Ivory Coast, Ghana, Mali, Liberia and Cameroon.
 
In America, its products cover The United States, Canada, Mexico, Panama, Costa Rica, Brazil, Argentina, Columbia, Bolivia, Uruguay, Paraguay, Chile, Peru, Ecuador and Honduras.

Among these regions, we have more than 46 stable distributors and partners for many years. 

Packaging & Shipping