LQ-ZD2000/2400 Auto Folder Gluing Machine

• Automatic Grade: Automatic Folder Gluer
• Driven Type: Electric
• Packaging: Cartons
• Trademark: UPG
• Origin: China
• Model NO.: LQZD2000/2400

Product Description

1. Product General Introduction:
The machine is composed of Feeding,Creasing,Folding,Fully Pressing,Conveying and Counter Ejecting total six Sections. The independent motor and operating bench is assembled at each of Section for convenient and fast operating. PLC adopted for the whole machine, controlling the boxes quantity ejecting and its time. The safety alarming device is assembled at the side of the machine, it would be automatically alarming when the fault operating happened.
 
2. Feeding Section:
(1) Composed of 7 pcs of 100mm feeding belts for the cardboards conveying. The gap between the feeding belts can be adjusted through the tensioning wheel for applying to the different width cardboards. 
(2) The baffles are setting at the both right and left said of the feeding section, can automatically adjust the different width cardboards.
(3) Four front baffles are assembled can adjust the different thickness cardboards.
(4) A piece of supporting roller and back side positioning instrument are setting at the backstop.
(5) Inverter used for adjusting, makes the operation easy and fast, feeding stably. 
(6) Comparison between other supplier’s design and our design.
 
 

Other Supplier’s design	Our design
Disadvantage	Advantage
a. 2 pcs of feeding baffles independently to adjust the cardboard thickness, is time and energy consuming.	a. Four feeding baffles controlled by one manual wheel simultaneously adjusting. It’s more convenient and faster.
b. Left and right side baffles are manual adjusting.	b. Left and right side baffles are motor controlled to adjust.
c. No slotting groove position  fixed at the backstop	c. Adopts the independent auto-adjusting platform for slotting groove positioning, can fix precisely.
d. Using the ordinary suction blower	d. Adopted the HTB multiple segmentation High Pressure suction blower from Taiwan. Feeding stably with high efficiency.
e. No Pressure roller	e. Provide the pressure-type feeding roller, can precisely position before creasing.

 
3. Pre-creasing Section:
Adopts 3 sets of creasing wheel fixed at the wall fame (The first supplier R&D in China).
 

Other supplier's creasing design	We first R&D Designing in China
Disadvantage	Advantage
a. Changing the creasing wheels is inconvenient, have to disassemble all bearings and shafts	a. Convenient to change, can disassemble individually, good for maintenance and changing the creasing wheels, save the time.
b. Creasing precision can not be ensured, as is depending on the shafts which are slender and thin, it will jump when the cardboard transferred, can not ensure the creasing wheels rotating precision. It doesn't achieve the expect effect, but damage the board to be cracking.	b. The creasing wheels are fixed at the wall frame, the precision is ensured by the high load bearings, the rotating precision can controlled within ±0.1mm, The supporting guide rod for the wall frame the compressive strength can reach more than 250Tons, therefore the creasing can be very stable and smooth, and achieve the creasing effect.
c. The left and right side creasing precision is controlled by the shifting fork when move for the positioning, as there has the gap between block and creasing wheels, it will swing left and right when working, easy to cause the creasing errors.	c. The creasing wheels left and right side positioning is controlled by the precise lead screws,  it's positioning perfect at the high speed running, can achieve the forming precision requirement.
d. The mentioned structure here only 2 sets of creasing wheel	d. And here structure is 3 sets creasing wheels from light to deep, ensure the precision.

 
4. Folding Section:
(1) Gluing device assembled at the front of the folding .The gluing device composes of bottom gluing wheel, upper creasing wheel and gluing box. 
(2) The cardboard left/right the second and fourth line 180 degree folding and achieve forming box mainly through 3 pcs 60mm width bottom belt, 2 pcs 80mm width bending belts and 2 pcs of enfold guide tubes. 
(3) Several different angular guide wheels are setting at the left/right sides, it can make the boards enfolding smoothly via adjusting the guide wheels position and angular according to the different paper or cardboard thickness.
(4) Several supporting bearings are fixed under the bottom belt to support and guide the belt running stably.
(5) Both side of bottom belt assembled with the positioning rail to make sure the belt would not fall/drop/deviate at the high speed running.
(6) The upper belts assembled with the auto raising device cylinder controlled to ensure the faults removed conveniently and fast.
 

Other Supplier's design	Our design
Disadvantage:	Advantage:
a. The cardboard folding and forming the box is via adjusting the gap between the folding knife and bottom belt. As different cardboard with different gap, the adjusting would be difficult. When the gap and cardboard thickness is not in consistent, the feeding way is under the un-control status, is natural oscillation, which easy to cause the jam fault when at the high speed running, therefore the productivity is decreasing but the waste cardboard is rising.	a. the cardboard is vacuum absorbed to the bottom belt when is transferred to folding section, it’s ensured to feed smoothly when at the high speed running. High precision box forming, no need to adjust the gap between folding knife and bottom belt. Easy to operate.

 
5. Fully Pressing Section:
(1) Conveying the stacking boxes to the Fully Pressing section with the scale overlapping, the speed can be adjusted according to the main machine speed. 
(2) To adjust the upper and bottom conveying belt gap/pressure according to the forming boxes type or cardboard performance, can ensure the boxes neatly feeding to the conveying section and gluing perfect.
(3) The Flapping/Correction the box device is done via the cam mechanism front and back movement set at the back side, to make sure the gluing precision.
(4) The machine main control cabinet is assembled at the Fully Pressing section which is good and convenient for observing and operating.
(5) The stepless variator assembled at the pressing/flapping section for speed up the upper belt when the fishing tail problem happened to reduce its error.
(6) Flapping baffle composes of 3 pcs, the flapping angular can be adjusted individually, and can also flapping and correction the abnormal carton boxes.
 
6. Conveying Section:
(1) The left/right guide correction rods are setting at the front, can manual adjusting to left or right side according to the forming boxes sizes
(2) The wind pressure mouth is adopted to protect the forming boxes from drifting and wrong falling at the high speed ejecting. Avoid the jamming and damaging the carton boxes which would affect the machine normal running.
(3) 2 pcs of upper and bottom photoelectric switch are adopted at the ejecting baffle, to set the up and down limit according to the forming boxes stacking height. Ejecting speed and time can be automatically adjusted according to the main machine speed.
(4) The ejecting baffle can be front and back adjusted by motor according to the forming boxes length.
(5) 1000mm width, 3mm thickness flexible belt from Taiwan adopted would not damage the finished goods.
(6) Automatic high speed pressure controlled by cylinder adopted for whole pressing to ensure the good pressing effect.
(7) Most of the other supplier design of this is 4m. but we use 6m to increasing the gluing effect.
 
7. Counter Ejector:
(1) Humanized tilting conveying structure, is easy to operate can reduce the labor strength.
(2) Two Sets of ejecting baffles are adopted and its front/back movement adjusted by motor according to the different forming boxes type and length.
(3) One set of boxes output creasing wheel is adopted for evenly pressing to reduce the impact force that can avoid the feeding in disorder.
(4) The stacking boxes quantity ejected can be set according to customized, and ejected in order, convenient to match the automatic wrapping machine.
(5) Pneumatic front baffle with the reciprocate push rod design can make the ejecting more accuracy and fast.
 
8. Electrical System  
(1) Repeat orders saving function is controlled by PLC. (The orders produced before can be picked out at the next time with the last time speed status. 
(2) PLC is from Mitsubishi, Japan, Main motor from Teco. Taiwan
(3) Clutch from Germany and Japan Joint technology product, The inverter from Delta Taiwan.
(4) Electric module, switches from Schneider, Photoelectric switch from Omron Japan.
(5) Oversized LED Screen can clearly know the current running speed and output.
(6) Remote control system, can long distance control the machine at the normal running, all manual adjusting panel can be operated at the remote control panel, which makes the debugging of the machine more convenient and fast. The longest distance is 50m.
(7) Folding baffle or panel no. can be shown at the oversized Led screen.  
 
9. The Origin of Main Parts 
 

No.	Item	Spec.	Quan.	Brand/Description
1	Main Machine		1*2	25mm heat and cold processing international steel.
2	Conveyor		1*2	16mm heat and cold processing international steel.
3	Counter		1*2	12mm heat and cold processing international steel.
4	Main Motor	11KW	1 set	TECO, TAIWAN
5	Adjusting motor	400W	1 set	CPG, TAIWAN
6	Suction Blower	3.7KW	1set	EMORE HORN, TAIWAN
7	Conveying motor	2.2KW/1:20	1 set	Matching with 1:20 reducer
8	Gears reducer motor	0.4KW	1 set	CPG, TAIWAN (with brake)
9	Inverter	Used for Main Motor, conveying and counting	3 sets	DELTA
10	PLC		1 set	MITSUBISHI, JAPAN
11	Touch Screen	7” colorful screen	1 set	PT, TAIWAN
12	LED Display board		1 set	Speed and output live record
13	Monitor system	8” Colorful Screen + Camera	1 set	Monitor the ejecting operation
14	Wireless remote controller	10 Baffles/Panels key	1 set	Wireless remote controller for the main machine operation
15	Clutch		1 set	WEIZHENG
16	Feeding Belt	DHIORION, ITALY
17	Folding belt	XH, ITALY
18	Conveying belt	ITALY
19	Control buttons	SCHNEIDER, FRANCE
20	Photoelectric switch	OMRON, JAPAN
22	Air switch	DELIXI
23	Bearing	NSK, JAPAN

 

 

No.	Item	Spec.	Unit	Qunt.	Applicable Machine
1	Monkey Spanner	250mm	PCS	1	Auto Folder Gluer
2	Open-end wrench	8-10	PCS	1	Auto Folder Gluer
		12-14	PCS	1	Auto Folder Gluer
		17-19	PCS	1	Auto Folder Gluer
3	Box Spanner	16-18	PCS	1	Auto Folder Gluer
		13-16	PCS	1	Auto Folder Gluer
		22-24	PCS	1	Auto Folder Gluer
4	Hexagonal Wrench		SET	1	Auto Folder Gluer
5	Hexagonal Wrench	M12	SET	1	Auto Folder Gluer
6	Straight Screwdriver		PCS	1	Auto Folder Gluer
7	Cross Screwdriver		PCS	1	Auto Folder Gluer
8	Remote Controller		PCS	1	Auto Folder Gluer

 

Model No.				LQ-ZD2000		LQ-ZD2400
Max. Speed (m/min)	200					150
Applicable Cardboard	A B C E F Flute 3/5-Ply Cardboard
Max. Feeding Size (mm)				2000*750		2400*1000
Min. Feeding Size (mm)				650*300		650*300
Gluing Error Scope (mm)	±1
Main Motor Power (KW)				11		15
Out-looking Size (mm)				20000*3000*1800		20000*3200*180
Machine Weight (T)				14		16
Box Type				Max.	Min.	Max.	Min.
	A			700	100	765	100
	B			700	100	765	100
	C				330		330
	T			1000	300	750	300
	W			2000	650	2400	650

COMPANY PROFILE

UP Group was founded in August 2001 which has become one of the most famous groups in manufacturing and supplying the Printing, Packaging, Plastic, Food processing, Converting machinery and related consumables etc. In local and international market, its products are very popular in China and also have been exported to more than 80 countries for years.
Besides the 15 members of group, UP Group also has established the long terms strategy collaborations with more than 20 associated factories.
UP Group's vision is to build up a reliable and multi-win cooperative relationship with its partners, distributors and customers, as well as to create a mutual progressive, harmonious, successful future together.
UP Group's mission is supplying trusty products, improving technologies continually, controlling quality strictly, providing after-sale service in time and innovating and developing constantly. We will spare no efforts to build UP Group into a integrated international printing and packaging machinery manufacturing base.