Automatic Perfect Binding Line for Books Magazines and Notebooks

Product Description

Product Description

Functions & features

· This machine is an automatic gluing binding equipment suitable for the processing of educational materials, magazines, notebooks, books, and other printed materials.

· The gathering station in this binding line offers customizable options for users based on their specific needs. Starting with signature gathering each station automatically arranges the signatures in proper order, Moreover, every station is equipped with an automatic detection device. If any issues like doubling, missing, leaking, or incorrect signatures arise, the correction station will promptly remove them without interrupting the machine's operation. The gathering station also features a streamlined design that allows for signature dropping without the need for drum rolling. This ensures a simple, fast, stable, and reliable operation.

· The processed book block is automatically shaken and aligned as it passes through the binding machine channel., Next it undergoes a series of mechanical processes, including clamping, rough trimming, fine milling, slotting, cleaning, bottom gluing, side gluing, and final finishing gluing. A mechanical arm precisely delivers the cover, presses it down, and bonds it to the book block. Following this, the book is shaped and formed by two scissor-shaped support towers before being transported by a conveyor belt. Throughout the entire process, an electrical control system monitors and detects each step, if there's any collision, missing cover, or multiple covers, the machine will automatically stop and alert the operator for troubleshooting.

· The flawlessly bound book is conveyed by a multi-layer conveyor bel, designed to save space, to Yasi Machinery's dedicated three-knife trimmer, capable of trimming both thin and thick books, This advanced machine performs precise cuts on the book's for edge, followed by the head and tail, ensuring high precision throughout the trimming process.

· The entire machine is equipped with a PLC control system and features a user-friendly touch screen for effortless operation. It incorporates an automatic template switching function, automatic tracking, and detection function, along with an automatic alarm system. This ensures a smooth and intuitive user experience, making the operation extremely user-friendly.

Specification

Max. Operating Speed	1300 rotation/h
Book Block Size	Max:460×305 mm Min:140×120 mm
Book Block Thickness	3-60 mm
Cover Length	140-460 mm
Cover Width	240-630 mm
Quantity of Clamps	30
Quantity of Gathering Stations	18
Power Consumption	70 kw
Standard Voltage	380V/ 220V; 50 Hz; 3 phases
Air Consumption (external supply)	0.35 m3/min; 10 bar
Dimensions	41100×8200×2900 mm
Net Weight	12000 kg

Customization & Pricing Information

As part of our continuous efforts in innovation and product optimization, specifications and prices may be adjusted from time to time without prior notice.

Company Profile

Superior

A trading brand enterprise which is invested by industry and joint industry and trade.
ShangHai UPG International Industry & Trade Group Co., Ltd. is a professional trading company which is invested by UP Group's key branch enterprises together, the company has become the most active and influential brand in the printing and packaging machinery industry in China. 
 
We own high efficiency, high quality, stable and professional trade working team
In the long-term practice of trading, we foster and establish a multilingual, professional, high diathesis and qualification staff team, which form the biggest and most powerful trading enterprises in this industry. Among our working team, 97% obtain the associate degree and bachelor degree, 40% own intermediate level professional titles, master degree or above.
 
We adhere the philosophy that "over-value service, pioneering and pragmatic, and Win-win cooperation"
We start from innovation system, improve the institutional mechanism, gradually cultivating and forming a value pursuit, and enterprise culture which specialize in "Honest and trustworthy, Diligent and promising, Pursue excellence and efficiency, over-value service". We always ensure the quality of the products and service, establish long-term and stable relations of cooperation with domestic suppliers as well as our foreign customers for mutual benefits.

Superiority of abundant resource, matching into a line, high optionality
We centred on printing machinery manufacturing and have established long term strategic collaborations with more than 50 cost-effective, high quality and reputation brand enterprises and factories, which cover printing and packaging, food and pharmaceutical packaging , printing  consumables and rubber& plastic machinery, and form a multi-category, multispecies and multilevel integrated superiority and provide a convenient service channel for foreign customers.

Well planned, high input, extensive coverage exhibition publicity
The huge investment of more than 20 international professional exhibitions and more than one billion sales amount per year make our company known overseas and be of high reputation in domestic and abroad market.

Strengthen channel building, service to global customers, multiple trading strategic pattern 
Through several years' effort, we have exported products to more than 80 countries (not only Asia but also Europe, Africa, South America, North America and Oceania) and have established long term strategic collaborations with distributors and sales channels in more than 40 countries and regions, which play an important role for open foreign market and maintain service terminal clients.

Export Markets

UP Group's products have been exported to more than 80 countries.
In Southeast Asia, its products cover Thailand, Indonesia, Singapore, Malaysia, Brunei, the Philippines, Japan, Korea, Vietnam, Cambodia, India, Sri Lanka, Nepal, Dubai, Kuwait, Saudi, Syria, Lebanon, Maldives, Bahrain, Jordan, Sudan, Mongolia, Myanmar, Pakistan, Iran, Turkey and Bangladesh.
 
In European, its products cover Australia, New Zealand, Britain, France, Germany, Italy, Spain, Portugal, Georgians, Slovakia Finland, Poland, the Czech Republic, Russia, Ukraine, Belarus, Kazakhstan, Uzbekistan, Sweden, Bosnia, Herzegovina and Albania 
 
In Africa, its products cover South Africa, Kenya, Ethiopia, Egypt, Morocco, Algeria, Tunisia, Madagascar, Mauritius, Nigeria, Ivory Coast, Ghana, Mali, Liberia and Cameroon.
 
In America, its products cover The United States, Canada, Mexico, Panama, Costa Rica, Brazil, Argentina, Columbia, Bolivia, Uruguay, Paraguay, Chile, Peru, Ecuador and Honduras.

Among these regions, we have more than 46 stable distributors and partners for many years. 

Packaging & Shipping