High Speed Intelligent Automatic Book Sewing Machine for Binding

Product Description

Product Description

Functions & features

· High speed and precision: maximum speed of up to 180 signatures per minute, with three fully sealed cam control boxes filled with lubricating oil for smooth and durable operation. The flywheel accurately drives paper feeding, conveying, and saddle stitching. The book signature on the saddle is precisely positioned through synchronized belt structure with puller.

· Intelligent debugging: Colored touchscreen monitors the entire production including paper feeding, conveying, lockstitching, and receiving ensuring the quality of lockstitching.

· Fault detection & identifying: When faults such as missing signatures, multi-signatures, jams, dropped signatures, shortened signatures, and broken signatures occur, the machine will alarm and pause, while displaying the fault.

· Automatic mis-sianature detection function (optional).

· Memory storage: can store 20 different book sewing programs and recall them as needed.

· Automatic plate adjustment: by setting the size of the signature on the touch screen and confirming the page turning method, the transmission system automatically positions the conveyor belt, opens the page turner, adjusts the position of the fixed saddle drive chain and acceleration wheel, and adjusts the height of the finished book platform. Simple and easy to learn, fast operation, and quick plate switching, which improves production efficiency

· Signature separation: the blower and mechanical arm separate the bottom signature from the pile, and the suction cup extracts the separated signature from the feeder. The tilting device helps eliminate scratches on the surface of the signature.

· Automatic page-turning: the page-turner is equipped with four programmable vacuum suction devices, both the upper and lower sides, which can perform 4+4 vacuum page-turning, and can handle signatures with even or uneven tops and bottoms. t can automatically flip through sets of pages, loose pages, pages without long or short edges, and unevenly thick signatures, it can also turn pages of signatures with edges over8mm long or short.

· Signature conveying: the signature is placed on the conveying saddle after being turned and is pushed by the conveyor chain hook. The acceleration wheel sends the signature into the active lockstitch saddle, and the speed of the acceleration wheel automatically adjusts according to the speed of the machine

· Automatic signature separation and thread cutting: the automatic signature separation and thread cutting device (cuts the excess thread to about 8-10mm for easy binding) can separate the book signatures one by one according to the setting, regardless of the number of signatures in the book.

· Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device. When the machine is in operation, lubricant is precisely supplied through the pipe to wherever necessary in a timely manner.

Specification

Max. Operating Speed	180 signatures/min
Signature Size	Max: 430×320 mm Min: 120×75 mm
Max. Number of StitchPositions	10
Stitch Distance	19 mm or 16 mm (optional)
Thread HookDiameter	¢16 mm
Single SignatureThickness	0.5-1.5 mm
Min Signature Sewed	2 signatures
Page Turner Qty	4 top + 4 bottoms
Power Consumption	5 kw
Standard Voltage	380 V/220 V, 50 Hz, 3 phases
Air Consumption(external supply)	Max: 10m3/min at 8 bar
Net Weight	4500 kg
Dimensions	2890×1650×1850 mm

Customization & Pricing Information

As part of our continuous efforts in innovation and product optimization, specifications and prices may be adjusted from time to time without prior notice.

Company Profile

Superior

A trading brand enterprise which is invested by industry and joint industry and trade.
ShangHai UPG International Industry & Trade Group Co., Ltd. is a professional trading company which is invested by UP Group's key branch enterprises together, the company has become the most active and influential brand in the printing and packaging machinery industry in China. 
 
We own high efficiency, high quality, stable and professional trade working team
In the long-term practice of trading, we foster and establish a multilingual, professional, high diathesis and qualification staff team, which form the biggest and most powerful trading enterprises in this industry. Among our working team, 97% obtain the associate degree and bachelor degree, 40% own intermediate level professional titles, master degree or above.
 
We adhere the philosophy that "over-value service, pioneering and pragmatic, and Win-win cooperation"
We start from innovation system, improve the institutional mechanism, gradually cultivating and forming a value pursuit, and enterprise culture which specialize in "Honest and trustworthy, Diligent and promising, Pursue excellence and efficiency, over-value service". We always ensure the quality of the products and service, establish long-term and stable relations of cooperation with domestic suppliers as well as our foreign customers for mutual benefits.

Superiority of abundant resource, matching into a line, high optionality
We centred on printing machinery manufacturing and have established long term strategic collaborations with more than 50 cost-effective, high quality and reputation brand enterprises and factories, which cover printing and packaging, food and pharmaceutical packaging , printing  consumables and rubber& plastic machinery, and form a multi-category, multispecies and multilevel integrated superiority and provide a convenient service channel for foreign customers.

Well planned, high input, extensive coverage exhibition publicity
The huge investment of more than 20 international professional exhibitions and more than one billion sales amount per year make our company known overseas and be of high reputation in domestic and abroad market.

Strengthen channel building, service to global customers, multiple trading strategic pattern 
Through several years' effort, we have exported products to more than 80 countries (not only Asia but also Europe, Africa, South America, North America and Oceania) and have established long term strategic collaborations with distributors and sales channels in more than 40 countries and regions, which play an important role for open foreign market and maintain service terminal clients.

Export Markets

UP Group's products have been exported to more than 80 countries.
In Southeast Asia, its products cover Thailand, Indonesia, Singapore, Malaysia, Brunei, the Philippines, Japan, Korea, Vietnam, Cambodia, India, Sri Lanka, Nepal, Dubai, Kuwait, Saudi, Syria, Lebanon, Maldives, Bahrain, Jordan, Sudan, Mongolia, Myanmar, Pakistan, Iran, Turkey and Bangladesh.
 
In European, its products cover Australia, New Zealand, Britain, France, Germany, Italy, Spain, Portugal, Georgians, Slovakia Finland, Poland, the Czech Republic, Russia, Ukraine, Belarus, Kazakhstan, Uzbekistan, Sweden, Bosnia, Herzegovina and Albania 
 
In Africa, its products cover South Africa, Kenya, Ethiopia, Egypt, Morocco, Algeria, Tunisia, Madagascar, Mauritius, Nigeria, Ivory Coast, Ghana, Mali, Liberia and Cameroon.
 
In America, its products cover The United States, Canada, Mexico, Panama, Costa Rica, Brazil, Argentina, Columbia, Bolivia, Uruguay, Paraguay, Chile, Peru, Ecuador and Honduras.

Among these regions, we have more than 46 stable distributors and partners for many years. 

Packaging & Shipping