GENERAL-106 Automatic Foil-Stamping and Die-Cutting Machine

• Species: Die Cutting and Creasing Machine
• Imprinting Type: Rotary
• Placing Form of Template: Horizontal
• Computerized: Computerized
• Automatic Grade: Automatic
• Application: Paper Packaging Materials
• Model NO.: GENERAL-106
• Transport Package: Package
• Trademark: UPG
• Origin: China

Product Description

GENERAL-106 Automatic and Die-cutting Machine is mainly used for the die-cutting, creasing, foil stamping, cold and hot embossing of cigarette box, drug box, wine box and label in the packing and decorating industries. This kind of machine is a new generation of foil stamping series on the basis of TYM1020-H, it's incorporated with fully automatic feeding, diecutting, stamping, delivering foil, delivering sheet, up-press, down-press, leap step, counting, heating, pre-heating, obstacle indicating, checking and measuring. It has the features of easy operating, reliablity, high speed, press and precision.

 Longitudinal and lateral foil stamping devices are equipped which make foil stamping process more reasonable.

 The longitudinal foil-delivering unit can be pulled out when you install the foil, convenient for operation.

 Foil-stringing device by hand is used which improves the efficiency of work.

 The registration of foil stamping steel plate adopts side-press registering structure, which improves the accuracy of repeat registration.

 Pneumatic plate-locking device is equipped which improves the level of automation.

 The main driving chain adopts big-pitch chains, which reduces the inertia of running, improves stability of precision; Force moment controller is used which improves the coefficient of safety.

 The front-and-back registration of gripper bars adjustable device, convenient to adjust the precision of front lay.

 The front lay adopts numerical control from former adjustment by hand, convenient and audio-visual.

 Cooling device for lubricating oil is added which reduces the wear of parts when they are heated, ensures the constant pressure of diecutting and foil stamping.

 Cooling device for electrical box is added which improves the life of electrical parts.

 

Safety system

The machine with four degree safety class, equipped with protection modules and SIEMENS PLC has got CE certificate of high-speed and stable performance.

 

Electrical unit

Imported electronic elements and panels with humanization control layout to ensure easy operation. Equipped constant temperature devices to ensure reliable working and prolong service life. A color screen with 5.7 inch area newly added in delivery unit for more reliable and visualized operation.

 

Feeding unit

Parallel move mechanism adopted ensures more reliable and steadier paper transfer at high speed. Feeder with collision-prevention device. Adopt high-speed feeder with adjustable strong type suckers to guarantee stable and smooth paper feeding. Newly added ventilated function guarantees reliable high-speed paper transfer.

 

Movable Platform

Unique cast structure and specific working process ensure evenness and flatness and pressure-regulating time. Oil cooling system ensures constant pressure. Improved servo motor and ball screw pressure regulating system ensures convenient and efficient pressure regulating. Pressure-regulating can be achieved only by entering value.

 

Pneumatic clutch

Imported components to lower noise and pneumatic impact for stable and safe running.

 

Front Lay

The front lay can be individually adjusted by four site for different paper processing requirement. Unique electrically pressure-regulating device realizes plate regulating in delivery unit, ensuring convenient and efficient front lay regulating. Values visually displayed on man-machine interface.

 

Delivering unit

Add foot-pressing preventer for further safety. Unique deceleration hairbrush ensures paper stopping stably. Tension device for drive chain of gripper bar prolongs the gripper bar's service life. Pneumatic sampling device for convenient sampling at any time with the machine running. Automatic auxiliary delivery device newly added for more convenient operation.

 

Feeding unit

Broadened paper feeding tape matching with negative-pressure feeding to make feeding steadier; Drive chain adopted in feeding unit to ensure stable run and reliable paper feeding; Gas spring for easy and convenient operation; Adjustable reduction unit for paper to front lay, helps to thinner paper positioning at high speed. Side lay with dual purpose for side positioning can be easily switched.

 

Foil stamping unit

Worm shaft, worm wheel and crankshaft with unique working process greatly improve the service life of core components. Pneumatic platelocking for convenient operation. Single gripper bar can be fine adjusted to achieve processing requirement. The honeycomb plate also adopts high heatproof material through a specific working process with optimized hole-layout, convenient for the installation of foil-stamping block.

 

Foil-sending and rewinding system

Three longitudinal and two lateral foil stamping shafts are equipped to meet the demand for different products. Its 12 heating zones can be controlled separately. Longitudinal hairbrush foil-rewinding and tension system for steadier foil rewinding. The longitudinal foil-stringing unit can be pulled out when you install the foil, convenient for operation. Foil-step is controlled by motion controller adopting optimized accelerating and decelerating curves, for more steady and accurate foil-controlling.

 

Gripper bar chain

Synchronous belt adopted for steadier drive; Torsion controller equipped to make gripper bar run safely; The gripper bar of special structure and material to guarantee low moment of inertia and impact; Ten grippers structure to ensure stronger gripper force and working accuracy at high speed; Adopt optimized motion trail and improved motion curve to ensure stable and accurate running of gripper bars. Imported chain to prolong service life.

Model	GENERAL 106	GENERAL 106E	GENERAL 106FC
Max.Paper Size(mm)	1060X760	1060X760	1060X760
Max.Die-cutting Size(mm)	1050X750	1050X750	1050X750
Min.Paper Size(mm)	400X360	400X360	400X360
Gripper Margin(mm)	13±4	13±4	13±4
Paper Thickness	80-2000g Corrugated Paper≤4mm	80-2000g Corrugated Paper≤4mm	80-2000g Corrugated Paper≤4mm
Die-cutting Precision(mm)	≤±0.1	≤±0.1	≤±0.1
Max.Working Pressure	250	250	250
Max.Die-cutting Speed s/h	7500	7500	7500
Max.Foil-stamping Speed s/h	×	×	6500
Max.Stripping Speed s/h	×	6500	×
Max.Feeding Pile mm	1400	1400	1400
Max.Delivery Pile mm	1350	1350	1350
Main Motor Power kw	11	11	11
Machine Weight(t)	14	17	18
Total Power	16.95KW	25KW	46.5KW
Quantity of Aluminum Foil Shaft	×	×	Longitudinal:3 pcs Lateral:2 pcs
Max.Foil-Stamping Size	×	×	Longitudinal:1020X750MM Lateral:1060X580MM
Stamping Plate Temperature	×	×	0ºC-190ºC
Max.Foil Diameter	×	×	Φ195MM/3″ φ100MM/1″
Quantity of Heating Area	×	×	12

COMPANY PROFILE

UP Group was founded in August 2001 which has become one of the most famous groups in manufacturing and supplying the Printing, Packaging, Plastic, Food processing, Converting machinery and related consumables etc. In local and international market, its products are very popular in China and also have been exported to more than 80 countries for years.
Besides the 15 members of group, UP Group also has established the long terms strategy collaborations with more than 20 associated factories.
UP Group's vision is to build up a reliable and multi-win cooperative relationship with its partners, distributors and customers, as well as to create a mutual progressive, harmonious, successful future together.
UP Group's mission is supplying trusty products, improving technologies continually, controlling quality strictly, providing after-sale service in time and innovating and developing constantly. We will spare no efforts to build UP Group into a integrated international printing and packaging machinery manufacturing base.